Production Process of ZJWE-SF2 Supermini Packing Wipes Production Line
Optimize your production with ZIJIANG’s ZJWE-SF2 automatic wet wipes machine, delivering high-speed, 3D-style packaging with minimal manual intervention.
Track 1: Nonwoven Unwinding → Traction & Folding → Liquid Wetting → Cutting & Stacking → Optional Quality Inspection (Metal/Weight Detection & Rejection)
Track 2: Pouch Cutting &First-End Sealing → Robotic Pouch Opening & Wipes Insertion → Second-End Sealing
Core Advantages of ZJWE-SF2 Supermini 3D Series
- Precision Robotic Automation
The ZJWE-SF2 sets a new standard for automatic packing machine technology by utilizing a specialized robot arm to automatically open bags and detect any failed openings in real-time. This system features a bag opener turning device that automatically rejects empty bags to prevent sealing errors, ensuring that every finished 3D pack is perfectly filled and professionally presented. - Intelligent Control & Safety
Built with international renowned brand electrical components and CE safety certification, this automatic wet wipes machine offers unrivaled reliability. It utilizes a Mitsubishi Q series motion control PLC and full servo-controlled axes, complemented by a self-adapting debug system that automatically resolves minor faults without stopping the machine, ensuring continuous high-speed production. - Advanced Hygiene & Monitoring
For brand owners focused on premium quality, this China custom wet tissue packing machine integrates hygiene-grade pipelines designed for CIP (Clean In Place) or pasteurization to ensure a residue-free environment. The line also features spectral decomposition detection for on-line monitoring of fabric weight and wetting, along with optional metal detection and checkweighers to maintain the strictest quality standards.
| 【Machine Features and Highlights】 | |
| Electrical system | All electrical components are fully adopted international renowned brands and comply with CE safety certification |
| Control system | Using Mitsubishi Q series motion control type PLC controlling, and mechanical motion control axes are all servo-controlled |
| Tension control | Independent automatic detection and automatic adjustment of the tension control system |
| Auto splicing | Nonwoven non-stop auto splicing, splicing joint reject automatically |
| Automatic web guider | Automatic web guiders for jumbo roll and after slitting, to ensure high speed stable running and folding accuracy |
| Sanitary cleaning | Hygiene standard wipes conveyor belt is designed for easy disassembly and it is easy to clean and disinfect |
| Liquid level control | Electronic level gauge control liquid level automatically, no liquid machine alarms and stop, stop filling when liquid tank is full |
| Automatic opening bag | Bag is automatically opened by the robot arm and automatically detects that the bag is not open |
| Bag opener turning device | Auto reject empty bag to prevent the empty bag sealing |
| Self-adapting debug | Self-adapting debug system nonstop machine resolve some of faults automatically |
| Pipeline disinfection | Pipeline and pump use hygiene grade low point drain out design and 3D design standard, no residue and free of dead corner, apply to pasteurization or CIP (Clean In Place) |
| Spectral decomposition detection | Nonwoven, label, packing film, wetting, weight on-line monitoring |
| Stacking protection | Prevent duplicate stack protection |
| Quality control (Optional) | Metal detector, Checkweigher and automatic sorting reject |
| SCADA application program (Optional) | (Supervisory Control and Data Acquisition) equipment operating and detection data output port |
| 【Technical Data】 | |
| Applied nonwoven material | Spunlace or flushable material and degradable material |
| Nonwoven specification | Width of twins roll: 280-400mm, Φ1200mm, core φ76.2mm (3”), preslitted or on-line slitting |
| Nonwoven quantity | 2 rolls of nonwoven, non-stop auto splicing, 1 roll running and another roll standby |
| Folding type | Z/Z+Z/N/W type (other types need to be specified) |
| Folded size | L70mm, W35mm, H22mm |
| Unfolded size | L140mm-200mm, W140mm-200mm |
| Applied packing material | Preformed bag tube film, including die cut and sticker, Roll Φ500mm, core φ76.2mm (3”), color code L50mm x W5mm, Heat-sealable materials such as PET/PE, BOPP, PET/AL/PE |
| Film specification | Preformed bag including die cut and sticker L115mm, W41mm, H22mm (Machine size can be customized) |
| Packing mode | Insert wipes into the preformed bag |
| Running speed | 100 packages/min/set packing machine |
| External dimension | L21000mm, W4200mm, H2100mm |
| Rated power | AC380V (Customizable), 50/60Hz, three-phase five-wire, 33KW |
| Compressed air | 0.6-0.8Mpa, about 150L/min |
| Net weight | About 10000KGS |
| Other optional devices | Metal detector & Checkweigher & Rejector, Date code printer, Packing visual inspection and rejector, SCADA system |
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