Production Process of ZJWT-CF3 Wet Wipes Production Line
Experience the peak of automation with our CE-compliant WT-CF3 wet wipes production line. From precision wetting to film punching and labeling, every stage is designed for hygiene, accuracy, and high efficiency, providing a professional wet wipe production line supply for global wet wipes manufacturers.
WT-CF3 Production Process:
1.Nonwoven Fabric Feeding – Unwinding material onto the feeding rack.
2.Folding via Traction System – Smooth fabric passes through dedicated folding plates.
3.Liquid Wetting / Impregnation – Applying wet wipe solution evenly.
4.Cutting & Stacking – Slicing and stacking the wipes efficiently.
5.Optional Quality Inspection – Metal detection, weight checking, and removal of defective wipes.
6.Visual Monitoring & Film Opening – Ensuring accurate packaging film positioning.
7.Film Printing / Coding – Adding batch codes or labels on the packaging film.
8.Final Wet Wipe Encapsulation – Complete packaging of ready-to-ship wipes.
Versatile Applications of ZJWT-CF3 Wet Wipes Production Line
ZLINK’s WT-CF3 wet wipes production line is engineered for the diverse demands of the global hygiene market, delivering premium quality across multiple categories:
- Baby & Personal Care: Baby wet wipes, super-mini portable wipes, premium personal care wipes
- Hygiene & Daily Cleaning: Standard wet wipes for household and daily hygiene
- Disinfecting & Medical: Disinfecting wipes, antibacterial wipes, healthcare-grade sanitizers
- Cosmetic & Skincare: Makeup remover wipes and cosmetic-grade wipes with consistent wetting
- Household & Commercial: High-speed production for floor cleaning wipes, kitchen wipes, and toilet wet wipes
As a trusted wet wipe production line supplier, ZIJIANG provides the flexibility and stability to produce market-ready wipes efficiently.
| 【Machine Features and Highlights】 | |
| Electric system | Electrical safety circuit design and comply with CE safety standard |
| Control system | Multi-axis servo motion controller, full servo control |
| HMI | LCD Color touch screen display interface |
| Unwinding device | Independent automatic tension control system |
| Auto splicing | Nonwovens, packing film and labeler non-stop auto splicing with spliced joint automatic rejection system |
| Automatic edge position controller | Automatic edge position controller for jumbo roll and four lanes after slitting, to ensure high speed stable running and folding accuracy |
| Wipes cutting module | Use screw type flexible cutting blade, without mechanical vibration and shock, increase of service life for cutting blade |
| Cleaning and disinfection | Hygiene grade design, wipes conveyor belt is designed for easy disassembly and it is easy to clean and disinfect |
| Wetting flow control | Electronic flowmeter control wetting flow, reduce recycle liquid, wetting range 2.5-4.5 times |
| Pipeline disinfection | Pipeline and pump use hygiene grade low point drain out design and 3D design standard, no residue and free of dead corner, apply to pasteurization or CIP (Clean In Place) |
| Spectral decomposition detection | Nonwoven, label, packing film, wetting weight, packaging on-line monitoring |
| Quality control (Optional) | Nonwoven stain detection, Metal detection, Checkweigher, Date code & Die cutting & Labelling visual inspection |
| SCADA application program (Optional) | (Supervisory Control And Data Acquisition) equipment operating and detection data output port |
| 【Technical Data】 | |
| Applied nonwoven material | Spunlace or flushable material and degradable material |
| Nonwoven specification | Maximum W800mm, Φ1200mm, core φ76.2mm (3”), online slitting |
| Nonwoven quantity | Two-axis non-woven fabric, automatic splicing without stopping, three rolls in operation, three rolls on standby |
| Applied packing film | PET/PE, BOPP/PE, PET/AL/PE laminated film and other heat-seal materials |
| Packing film specification | Maximum W420mm, Φ360mm, core φ76.2mm (3”) |
| Packing film quantity | 2 rolls of packing film, non-stop auto splicing |
| Applied sticker | Transparent sticker or non-transparent sticker |
| Sticker specification | Maximum W100mm, Φ400mm, core φ76.2mm (3”), 2 rolls of sticker, non-stop switch |
| Fold type | Z fold (otherwise indicated) |
| Folded size | L90-100mm, W50-100mm |
| Unfolded size | L180-200mm, W140-200mm |
| Package size | L130-250mm, W50-100mm, H10-70mm |
| Production speed | 150 packages/min or 1800 wipes/min, whichever comes first |
| External dimension | L15000mm, W4500mm, H2350mm |
| Rated power | AC380V (Customizable), 50/60Hz, three-phase five-wire, 28KW |
| Compressed air | 0.6-0.8Mpa, 165L/min |
| Net weight | About 8500KGS |
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