ZJWT-IF20/40/60HS Baby Wipes Production Process
The ZJWT-IF Series custom baby wipe production line is designed for high-speed, fully automated production, converting raw materials into premium baby wipes through a stable and efficient manufacturing workflow.
Nonwoven Fabric Feeding (AGV Automatic Loading Compatible) → Traction & Folding → Stacking → Liquid Wetting → Cutting → Real-time Visual Monitoring → Film Punching → Film Printing/Coding → Final Wet Wipe Encapsulation
| 【Machine Features and Highlights】 | |||
| Machine model | WT-IF20HS | WT-IF40HS | WT-IF60HS |
| Electric system | Electrical safety circuit design and comply with CE safety standard | ||
| Control system | Multi-axis servo motion controller, full servo motor control | ||
| HMI | LCD Color touch screen display interface | ||
| Unwinding device | Independent automatic tension control system | ||
| Auto splicing | Nonwovens, packing film and labeler non-stop auto splicing with spliced joint automatic rejection system | ||
| Wipes cutting module | Log saw with swing arm | ||
| Cleaning and disinfection | Hygiene grade design, wipes conveyor belt is designed for easy disassembly and it is easy to clean and disinfect | ||
| Wetting flow control | Electronic flowmeter control wetting flow, reduce recycle liquid, wetting range 2.5-4.5 times | ||
| Pipeline disinfection | Pipeline and pump use hygiene grade low point drain out design and 3D design standard, no residue and free of dead corner, apply to pasteurization or CIP (Clean In Place) | ||
| Spectral decomposition detection | Nonwoven, label, packing film, wetting weight, packaging on-line monitoring | ||
| Automatic web guider (Optional) | Automatic web guiders to ensure high speed stable running and folding accuracy | ||
| Quality control (Optional) | Nonwoven stain detection, Metal detection, Checkweigher, Date code & Die cutting & Labelling visual inspection | ||
| SCADA application program (Optional) | (Supervisory Control And Data Acquisition) equipment operating and detection data output port | ||
| 【Technical Data】 | |||
| Machine model | WT-IF20HS | WT-IF40HS | WT-IF60HS |
| Applied nonwoven material | Spunlace or flushable material and degradable material | ||
| Nonwoven specification | Each lane roll W160-200mm, Φ1200mm, core φ76.2mm (3”) | ||
| Lanes distribute and folding | 40 lanes of nonwoven, 20 lanes running, 20 lanes standby for splicing | 80 lanes of nonwoven, 40 lanes running, 40 lanes standby for splicing | 120 lanes of nonwoven, 60 lanes running, 60 lanes standby for splicing |
| Applied packing film | PET/PE, BOPP/PE, PET/AL/PE laminated film and other heat-seal materials | ||
| Packing film specification | Maximum W460mm, Φ360mm, core φ76.2mm (3”) | ||
| Packing film quantity | Each set of flow packing machine 2 rolls of packing film, non-stop auto splicing | ||
| Applied sticker | Transparent sticker or non-transparent sticker | ||
| Sticker specification | Maximum W100mm, Φ400mm, core φ76.2mm (3”), 2 rolls of sticker, non-stop switch | ||
| Fold type | Not pop up extraction or Pop up extraction | ||
| Folded size | L140-220mm, W80-105mm (otherwise indicated) | ||
| Unfolded size | L140-220mm, W160-210mm (otherwise indicated) | ||
| Package size | L150-300mm, W85-125mm, H30-100mm (otherwise indicated) | ||
| Connect with packing machine Qty | 2 sets of flow packing machine | ||
| Production speed | 200 ppm or MAX 450 cpm or 9000 wipes/min, whichever comes first | 200 ppm or MAX 450 cpm or 18000 wipes/min, whichever comes first | 200 ppm or MAX 450 cpm or 27000 wipes/min, whichever comes first |
| External dimension | L36000mm, W4500mm, H2400mm | L41000mm, W4500mm, H2400mm | L53000mm, W4500mm, H2400mm |
| Rated power | AC380V (Customizable), 50/60Hz, three-phase five-wire, 52KW | AC380V (Customizable), 50/60Hz, three-phase five-wire, 56KW | AC380V (Customizable), 50/60Hz, three-phase five-wire, 60KW |
| Compressed air | 0.6-0.8Mpa, 290L/min | 0.6-0.8Mpa, 300L/min | 0.6-0.8Mpa, 310L/min |
| Net weight | About 23000KGS | About 25000KGS | About 28000KGS |
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